Pallet Calculator
Pallet optimisation made simple

Pallet Calculator Instructions

Logistics can be tricky at the best of times, the pallet calculator will automatically calculate volumetric weight, maximum carton load, pallet load efficiency and provide other logistics information.

The information provided in support of our Pallet Optimization Calculator is particularly useful for maximising your goods distribution when sending export freight through a Freight Forwarder.

How to calculate pallet requirement

A step by step guide on how to use the pallet calculator

  1. Select unit of measurement (mm = Millimeters, in = inches)
  2. Enter carton width
  3. Enter carton length
  4. Enter carton height
  5. Enter total number of planned cartons
  6. Select the type of pallet that you will be using
  7. Click "Calculate"

The pallet calculator will now calculate the logistics metrics for you pallet build including volumetric weight and provide an optimized pallet build result.

Advanced Pallet Calculator

The Pallet Calculator uses logistics industry standard caveats and metrics as default. The advanced calculator allows you to alter the standard logistics metrics for use of bespoke pallet build / vehicle use.

Pallets are an essential component of the logistics industry. These portable platforms allow for easy transport of goods from one place to another, and they are a common sight in warehouses, distribution centers, and even retail stores. However, to make the most of pallets, it's important to know how many items can fit on a single pallet. This is where the pallet calculator comes in.

Interesting Facts about Pallets

Before we dive into the pallet calculator, here are some interesting facts about pallets that you may not know:

  • The first pallet was invented in 1924 by Howard T. Hallowell, Sr. for a coffee company in Pennsylvania.
  • The standard pallet size in the United States is 48" x 40".
  • Pallets are often made of wood, but they can also be made of plastic, metal, or even cardboard.
  • The use of pallets has greatly improved the efficiency of the logistics industry, allowing for faster and more streamlined transportation of goods.

The Formula for Pallet Calculation

The pallet calculator uses a simple formula to determine how many items can fit on a pallet. Here's the formula:

Items per Pallet = Floor Space of Pallet / Floor Space Required per Item

Let's break this down. "Floor Space of Pallet" refers to the total surface area of the pallet that can be used to stack items. "Floor Space Required per Item" refers to the amount of floor space needed to store one item. By dividing the floor space of the pallet by the floor space required per item, we can determine how many items can fit on a single pallet.

Real-Life Example

Let's say you run a warehouse that stores boxes of merchandise on pallets. Each box measures 12" x 12" x 12". You use standard pallets that measure 48" x 40". How many boxes can you fit on each pallet?

First, we need to calculate the floor space of the pallet:

Floor Space of Pallet = Length of Pallet x Width of Pallet

Floor Space of Pallet = 48" x 40"

Floor Space of Pallet = 1,920 square inches

Next, we need to calculate the floor space required per box:

Floor Space Required per Box = Length of Box x Width of Box

Floor Space Required per Box = 12" x 12"

Floor Space Required per Box = 144 square inches

Finally, we can calculate the number of boxes that can fit on one pallet:

Items per Pallet = Floor Space of Pallet / Floor Space Required per Box

Items per Pallet = 1,920 square inches / 144 square inches

Items per Pallet = 13.33 boxes

Based on this calculation, you can fit approximately 13 boxes on each pallet.

Knowing how many items can fit on a pallet is crucial for optimizing the storage and transportation of goods. It helps warehouse managers determine the most efficient way to stack and store items, and it can also help shippers calculate the most cost-effective way to transport goods. By using the pallet calculator, businesses can save time, money, and resources by making the most of their available space.


The pallet calculator is a simple but essential tool for anyone involved in the logistics industry. By using the formula we outlined above, businesses can determine how many items can fit on a pallet, which can help them optimize their storage and transportation strategies. Whether you're a warehouse manager, a shipper, or a logistics expert, the pallet calculator is a valuable resource that can save you time, money, and resources.